減少注塑工藝調(diào)整時(shí)的影響
非色差原因需調(diào)整注塑工藝參數(shù)時(shí),盡可能不改變注塑溫度、背壓、注塑周期及色母加入量,調(diào)整同時(shí)還需觀察工藝參數(shù)改變對(duì)色澤的影響,如發(fā)現(xiàn)色差應(yīng)及時(shí)調(diào)整。盡可能避免使用高注射速度、高背壓等引起強(qiáng)剪切作用的注塑工藝,防止因局部過熱或熱分解等因素造成的色差。嚴(yán)格控制料筒各加熱段溫度,特別是噴嘴和緊靠噴嘴的加熱部分。
掌握料筒溫度、色母量對(duì)產(chǎn)品顏色變化的影響
在進(jìn)行色差調(diào)整前還必須知道產(chǎn)品顏色隨溫度、色母量變化的趨勢(shì)。不同色母隨生產(chǎn)的溫度或色母量的改變,其產(chǎn)品顏色變化規(guī)律是不同的。可通過試色過程來確定其變化規(guī)律。除非已知道這種色母顏色的變化規(guī)律,否則不可能很快地調(diào)好色差,尤其是在采用新色母生產(chǎn)的調(diào)色時(shí)。
| 產(chǎn)品說明Product description | ||||||||
| ·RN65A2-02是一款高性能材料,具有良好的抗沖擊和抗疲勞性能。 ·RN65A2-02 is a kind of high performance material which has excellent impact resistance and fatigue resistance properties.
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| 關(guān)鍵特性Key characteristic | ||||||||
| 1.表面光亮Bright surface. 2..可噴油,絲印,上膠水,油墨Oil injection,silkscreen,can be applied with glue and ink. 3.彈性優(yōu)良,易成型Excellent elasticity,easy molding. | ||||||||
| 功能Function | ||||||||
| 產(chǎn)品應(yīng)用 Main application | 玩具公仔Toy dolls | 運(yùn)動(dòng)器材Sports equipment | ||||||
| 鞋材 Shoe material |
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| 加工方法Processing method | 注塑成型Injection molding | |||||||
| 環(huán)保認(rèn)證 Environmental certification | ROHS | REACH | EN71-3 | |||||
| PAHS | ASTM-F963 | Phthalate | ||||||
| 顏色Color | 乳白色Milky-white | |||||||
| 氣味Smell | 少許樹脂味A little resin smell | |||||||
| 外型Appearance | 圓球形小顆粒Cylindrical particle,about 3mm×1.5mm | |||||||
| 儲(chǔ)藏期Storage period | 常溫下通風(fēng)干燥,12個(gè)月Ventilated dry at normal temperature,about 12 months | |||||||
| 包裝方式Packaging method | 25公斤/袋 25kg/bag | |||||||
| 物理性能Physical properties | 結(jié)果Result | 單位Unit | 方法Method | 成型條件Molding condition | ||||
| 比重Specific gravity | 1.13±0.02 | g/cm3 | ASTM D792 | 干燥溫度Drying temp | ||||
| 硬度Hardness | 70±5 | shoreA | ASTM D2240 | 干燥時(shí)間Drying time | ||||
| 拉伸強(qiáng)度Tensile strength | >4 | Mpa | ASTM D412 | 射嘴溫度Nozzle temp 190℃ | ||||
| 斷裂延伸Elongation at break | >100 | % | ASTM D412 | 螺筒一段溫度Screw 1 temp 180℃ | ||||
| 撕裂強(qiáng)度Tearing strength | >18 | Kn/m | ASTM D624 | 螺筒二段溫度Screw 2 temp 170℃ | ||||
| 熔融指數(shù)Melt index | >2 | g/10min | ASTM D1238 | 螺筒三段溫度Screw 3 temp 160℃ | ||||
| 注意事項(xiàng)Matters need attention | ||||||||
| 清洗料管 Purge compound | 需使用PP或 PE清洗干凈機(jī)臺(tái)螺桿,且把機(jī)臺(tái)射嘴清除干凈Please make sure you that you have cleaned the machine screw with PP or PE, and put the machine nozzle thoroughly clean. | |||||||
| 著色 Coloring
| 請(qǐng)選擇以PE或EVA為基材之色母,切勿使用以PVC為基材者。另外加工時(shí)請(qǐng)采用較高的螺桿轉(zhuǎn)速和較高的背壓,才能讓著色劑達(dá)到較好的分散效果Please select color master batch on PE or EVA material with the exception of PVC.Higher screw speed are backpressure are needed for better colorant dispersion. | |||||||
| 回收 Recycling | 二次料(水口料)回收比率建議最多20%. Consistent regrind usage of up to 20% is permissible. | |||||||
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