Flow chart of fresh potato chips production line:
Materials of production line potato chips
From inputting----peeling----sorting---hoisting &Vibration---Slicing----washing----blanching-----air drying----frying---deoiling----seasoning-----sorting-----(packaging).
Machines used for fresh potato chips production line:
1) Hoister 2)peeler 3)material sorting conveyor 4)hoister& Vibrator 5)slicer 6)potato washing machine 7)blanching machine 8)air dryer 9)continuous fryer 10) deoiling conveyor 11) seasoning machine 12)sorting conveyor 13)Multi-head packaging machine.
Technical parameter of machines for fresh potato chips production line:
No. | Product name of potato chips processing line | Model of state line potato chips | Power(kW) | Size(mm) | Note of fully automatic potato chips line |
1 | hoister | TSJ-2500*800 | 0.37 | 2500*900*1300 | |
2 | peeler | QPJ-2500*840 | 2.2 | 2500*840*1300 | Peeling efficiency:85% |
3 | Sorting conveyor | SSJ-2500×600 | 0.37 | 2500×600×1000 | |
4 | Hoister+vibrator | TSJ-800 | 0.37 | 3000×800×1350 | |
5 | slicer | QTJ-800 | 0.75 | 820*510*870 | Thickness: 2-20mm |
6 | Air bubble washer | QPQXJ | 7kw | 3m length | |
7 | Blanching machine | PTJ-5000*800 | 0.75 | 5000*1400*1350 | |
8 | Air dryer | LSJ-4000*800 | 0.75 | 4000*1200*1800 | |
9 | Continuous fryer | BYL-5500*800 | 160 | 5500×2000×2000 | Frying time:1.5-4 minutes |
10 | Deoiling conveyor | SSJ-2500*800 | 0.37 | 2500×900×1000 | |
11 | Seasoning machine | TBL-700 | 0.75 | 3000*850*1650 | |
12 | Sorting conveyor | SSJ-3000×1200 | 0.37 | 3000*1200*900 | |
13 | Packaging machine | optional |
Detailed introduction of machines of fresh potato chips production line:
1. Hoister
1) Mesh belt uses304 SUS food-grade stainless steel.
2) Supporting frame is 304 SUS 50*50mm square tubes.
3) 2mm of thickness stainless steel.
4) Motor is frequency conversion speed adjustment.
Automatically lift the potatoes. Labor-saving and durable is used.
2. Peeler
1)use SUS 304 food-grade stainless steel.
2)Rollers are made from wearable, anti-acid corrosion, and anti-alkali corrosion materials. Durable in using potato chips making the machine fully automatic.
3)Rollers are designed in a swinging shape, with no dead angle in removing the peels.
4)The machine adopts high precision one-time laser symmetrical cutting, ensuring the symmetrical structure of the machine body. Easy and convenient in maintenance with a long lifespan.
5)Spiral pushrod design. Automatic discharging and adjustable discharging time.
6)Top part has a water spraying device. The pipeline is stainless steel. The thickness is a 2mm stainless steel plate.
3. Sorting conveyor
1)This conveyor is used to sort out and conveyor the inappropriate potatoes. There are materials recycling ports on the two sides of the conveyors. The bottom part of the recycling port has to convey structure.
2) Food-grade PVC mesh belt. Durable in use and no damage to the potatoes. Mesh belt speed frequency is adjustable.
3)Supporting frame is 40*40mm square tubes. The side plate thickness is 2mm stainless steel 304.
4)Materials hoister+Vibrator
1)Mesh belt uses304 SUS food-grade stainless steel.
2)Supporting frame is 304 SUS 50*50mm square tubes.
3)2mm of thickness stainless steel.
4)Motor is frequency conversion speed adjustment.
5)Discharging part has a water washing port.
5. Potato slicer
1)sizes of the potato chips: 2MM,6MM,8MM,10MM,12MM,15MM.
2). Adopt SUS 304 food-grade material.
3). Reasonable machine structure. The input port is specially designed to avoid being cut.
4). Easy to operate, convenient in cleaning, labor-saving, and saving cost.
6. air bubble washing machine
The air bubble making machine is made of stainless steel. strong and durable in use. And there is no damage to the raw materials. The machine can save labor and water with stable and reliable performance. The washed materials are triple as clean as the normally manual cleaning. Using a high-pressure water current and air bubble occur device to strike the surface of the raw materials, the energy produced during the rupture of the air bubble and materials contact will have a striking and washing effect on the surface of the materials and then wash the materials into cleaning condition fully automatic potato chips production line. And the brushes installed in the machine can effectively clean the hair in the materials. The high-pressure water current makes materials into the rolling state, getting rid of the pesticide residue. the floating materials can flow out from the overflow tank. the sediments are discharged from the outlet.
7. Blanching machine
1) This machine is suitable for the washing of the seafood, fruits, vegetables, mushrooms, and root of the vegetables.
2) Inner body is a 3mm stainless steel 304 plate. No leakage of water. The exterior body is a 2mm stainless steel 304 plate.
3) Under the strike of the high-pressure water bubbles, materials are tumbled in the water, which can effectively separate the mud, sand, debris, and other materials. It has the features of great cleaning capacity, high washing efficiency, no damage to the materials, stable operation, and saving water resources. At the end section of the air bubble cleaning, bringing materials to the next section through the conveyor. In the conveying process, materials are sprayed and cleaned once time by the high-pressure water pump.
4) Pipelines are aligned horizontally. Water discharging ports are set on one side of the machine.
8. Air drying machine
5) Cooling the material by air. There are two sections of the mesh belt. Materials are got tumbled from the first section to the second section, ensuring two parts of the materials can be dried.
6) Mesh belt is stainless steel spiral belt. Operation speed is manually controlled.
7) Centrifugal fan is 0.37kw. The side plate thickness is 2.5mm 304 stainless steel plate.
8) Stainless steel plate is installed under the mesh belt to ensure the floor is clean.
9. Frying line
9) The body of the fryer uses SS 304 material. The side plate uses a 4mm stainless steel plate. The bottom part uses a 5mm stainless steel plate.
10) Materials that can be fried are potato chips, French fries, and snacks.
11) Discharging oil cover and mesh frame can be lifted separately, which is easier to be cleaned.
12) There are 4 pieces of temperature control points, which control the temperature of each section. Stainless steel electric heating pipes.
13) Precision temperature control system ensures the frying medium temperature is between ±2℃.
10. Deoiling conveyor
1)Mesh belt control is frequency conversion speed control. Oil is removed from air drying. The side plate thickness is 2.5mm stainless steel material.
2)Bottom part of the conveyor has the oil receiving box to keep the floor clean.
3)High efficiency low noise axial flow fans are added to get rid of oil fast.
11. seasoning machine
1)The discharging part is stainless steel punched plate which can make the powder get leaked.
2)The single roller flavoring machine can spray powder automatically. High capacity, evenness in mixing materials, automatic discharging.
12. Sorting conveyor
1) The mesh belt is food grade SUS 304 stainless steel spiral mesh belt. The running speed is manually adjusted.
2) Supporting frame is 40*40mm stainless steel square tubes.
13. Multihead potato chips packaging machine with nitrogen filling
Packaging bags size range: (L)50-300mm (W)60-200mm
Power: 4kw
Specification:2180×1350×1700mm
Imported PLC computerized control system. HMI touch-screen panel makes it easy to operate and read
A precise packaging film conveying system ensures the perfect packaging of the machine
The automatic alarm protection function realizes the smallest loss
Equip with measuring system, which can realize all the packaging process: such as measuring, conveying, filling, and date printing.
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